Zys Roller Bearing / Ball Bearing Making Machine

Product Details
Customization: Available
Logo Printing: with Logo Printing
Size: Large
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Number of Employees
708
Management System Certification
ISO9001:2008, Weapon Equipment Quality Management System Certificate
  • Zys Roller Bearing / Ball Bearing Making Machine
  • Zys Roller Bearing / Ball Bearing Making Machine
  • Zys Roller Bearing / Ball Bearing Making Machine
  • Zys Roller Bearing / Ball Bearing Making Machine
  • Zys Roller Bearing / Ball Bearing Making Machine
  • Zys Roller Bearing / Ball Bearing Making Machine
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Basic Info.

Type
Cutting Tool
Material
Stainless Steel
Certification
ISO 9001:2008, CE
Product
Machine Tool and Production Line for Ball Bearing
Original
Luoyang
Outer Diameter
50-100
Inner Bore
10-50
Width
8-27
Power
47kw
Weight
15t
Processing Range
6201-6209
Processing Accuracy
P5
Transport Package
Cases and Pallets or as Customer′s Requirment
Specification
customized
Trademark
ZYS
Origin
Luoyang
Production Capacity
2000PCS/Year

Product Description

ZYS roller bearing / ball bearing making machine
General information of bearing production line: 
 
I. Full automatic line for small sized ball bearing
Main features of full automatic line for small sized ball bearing: 
  1. Implemented with CNC equipment in production line, the feed slide is driven by AC servo motor&ball screw, the display is DIGITAL plasma touch screen, and equipped with constant power adaptive control system. 
  2. Use MARPOSS in-process sizing gauge. 
  3. The data of the sizing machine mounted outside is feedback to the machine feeding system to automatically control the size. 
  4. High rigidity & high power electric spindle is used with oil-air lubrication. 
  5. Enable CBN grinding & superfinishing. 
  6. Enable auto in-process dynamic balancing. 
  7. Having tele-monitoring, tele-diagnosis & communication function. 
  8. Auto avoiding collision & guaranteeing the quality of the bearing. 
  9. The apparent of the whole auto line is beautiful colorful & delightful, the auto line is also easily to operate and change. 
Technical parameter of full automatic line for small sized ball bearing
  1. Processing range: 6201-6209
  2. Processing accuracy: P5 class, accuracy reserve ratio is over 80%. 
  3. Total power: 60KW. 
Main machine list  
Name Model Quantity Processing range(mm) Power (kw) Space required(m) Weight (t)
Full automatic grinding machine for ball bearing internal groove 3MZ135D 1 Outer diameter: 
D=φ50-100
Inner bore: 
D=φ10-50
Width: B=8-27
47 Inner ring
Production line: 11700*2400
Outer ring
Production line: 7000*2400
15
Full automatic internal grinding machine 3MZ205D 1
Full automatic grinder for bearing outer groove 3MZ1410D 1
Full automatic groove superfinishing machine for ball bearing inner ring 3MZ315D 1
Full automatic groove superfinishing machine for ball bearing outer ring 3MZ3210D 1
Post process measuring machine for ball bearing internal groove RJZK135D 1
Post process measuring machine for ball bearing outer groove RJZK147D 1
Post process measuring machine for ball bearing inner diameter RJZK205D 1  

II. Full automatic grinding machine/machine tool for ball bearing internal groove  
 
Main features of full automatic internal grinding machine 
  1. Equipped with MITSUBISHI PLC control system from Japan, dynamic display the grinding using plasma touch screen. 
  2. Feeding system is driven by AC servo motor and ball screw, can realize high precision faster approach and high sensitive slower feeding. The minimal resolution is 0.25 μm. 
  3. The speed of the oscillation machanism is regulated through AC frequency converter. 
  4. Equipped with MARPOSS in-process sizing gauge. 
  5. The wheelhead and the work feeding system are equipped with high precision and preloaded cross roller guideway to ensure rigidity and long service life. 
  6. The speed of the work spindle is regulated through frequency converter. 
  7. Enclosed machine guard has beautiful apprearance and safe function. 


III. The superfinishing machine

Main features of the superfinishing machine
This series of superfinishing in the way of centerless through-feed machine the surface, including the needle roller, cylindrical roller, taper roller, bearing ring, oil-needle, piston, spool etc. 
After grinding process, the superfinishing process can improve the surface quality and the geometrical precision; The machines have high efficiency, precision and reliability, etc. It is widely used in the industry of bearing, car, motorcycle, pin valve oil pump and hydraulic parts, especially suited for superfinishing the crown of taper roller and cylindrical roller. 
Through special designing and processing of guide roller, we can acheive several types of rollers, such as arc full crown type, logarithmic type. 

Model list of superfinishing machine
Parameter 3MZ6130 3MZ6205 3MZ6230 3MZ6280 3MZ6310 3MZ6320 3MZ6340
Processing object 
and scope (mm)
Φ6-35 Φ2.5-5 Φ6-30 Φ30-80 Φ6-120 Φ100-220 Φ200-400
Roundness 
improvement 
rate (%) 
≥30 ≥30 ≥30 ≥30 ≥30 ≥30 ≥30
Roughness (μm) 
(ahead of 0.2-0.1)
0.08-0.04 0.08-0.04 0.08-0.04 0.08-0.04 0.08-0.04 0.08-0.04 0.08-0.04
Convex metric (μm) ≤15 ≤0 ≤20 ≤50 Straight 
edge line
Straight 
edge line
Straight 
edge line
Oscillation frequency 
(rpm) stepless
≤2000 ≤2000 ≤2000 ≤2000 ≤2000 ≤2000 ≤2000
Oscillation amplitude 
(mm) stepless
0-4 0-4 0-4 0-4 0-4 0-4 0-4
Guide rotation speed 
(rpm)
≤250 ≤250 ≤250 ≤250 ≤250 ≤250 ≤250
Pneumatic system 
pressure (Mpa)
0.6 0.6 0.6 0.6 0.6 0.6 0.6
Dimension (mm) 
including 
the cooling box
1860*1800
*1760
1860*1800
*1760
1860*1800
*1760
2360*2000
*1860
1860*1800
*1760
1860*1800
*1760
2360*2000
*1860
Weight (kg) 3200 3200 2600 4000 3200 3200 4000
ZYS Quality assurance 
Zys Roller Bearing / Ball Bearing Making Machine




ZYS bearing products
Zys Roller Bearing / Ball Bearing Making Machine
 

ZYS Advantage   

 Luoyang Bearing Research Institute Co., Ltd. is a high-tech enterprise specializing in the development of "high-rank, precise, advanced, unique, special" bearing products for the key units in various fields of national economic construction. Its predecessor, Luoyang Bearing Research Institute, was established in 1958. It is the only state-level comprehensive research institute in China's bearing industry. In 1999, it entered China National Machinery
 Industry Group Co., Ltd. and transformed into a science and technology enterprise.
We have total assets of 2.06 billion RMB, own one research and development center, three industrial bases and cover an area of more than 47 hectares. We have advanced bearing manufacturing equipments and world first-class testing equipments and have solid strength in manufacturing, measuring and testing of bearing and related components with high precision and high reliability. We have more than 380 technical staff of bearing related disciplines, thus we maintain a leading position in the aspects of bearing design, basic theoretical research, lubrication technology, metallic and non-metallic materials, testing and industry standards. 
ZYS instrument development department has more than 20 technical personnel, including one professor-level senior engineer and 10 senior engineers. ZYS has been dedicated to the field of special testing instruments, gas and liquid lubrication, and the development and standardization of optomechanics. Among them, high-speed roundness instrument, friction torque measuring instrument, laser roughness instrument won the National Invention Award and Science and Technology Progress Award. More than 10 scientific research achievements, such as surface profile measuring instrument, cylindricity measuring instrument and bearing vibration measuring instrument, have won the first and second prizes for the second prize for Mechanical industry science and technology progress award. ZYS has obtained more than 10 national invention patents and more than 40 utility model patents. The instrument development department adopts modern enterprise system and management method, with the market as the guidance, and development of industry as its own responsibility. ZYS provides you with advanced bearing universal and special testing instruments, precision air bearings, and can also provide you with the development of testing instruments. ZYS is willing to work together to promote the development of China's bearing testing technology.ZYS instrument development department has more than 20 technical personnel, including one professor-level senior engineer and 10 senior engineers. ZYS has been dedicated to the field of special testing instruments, gas and liquid lubrication, and the development and standardization of optomechanics. Among them, high-speed roundness instrument, friction torque measuring instrument, laser roughness instrument won the National Invention Award and Science and Technology Progress Award. More than 10 scientific research achievements, such as surface profile measuring instrument, cylindricity measuring instrument and bearing vibration measuring instrument, have won the first and second prizes for the second prize for Mechanical industry science and technology progress award. ZYS has obtained more than 10 national invention patents and more than 40 utility model patents. The instrument development department adopts modern enterprise system and management method, with the market as the guidance, and development of industry as its own responsibility. ZYS provides you with advanced bearing universal and special testing instruments, precision air bearings, and can also provide you with the development of testing instruments. ZYS is willing to work together to promote the development of China's bearing testing technology.

Glory

Top 200 most promising companies of China in Forbes
Top 500 in China Machinery Industry
Excellent Enterprise with China Well-know Trademark
High-performance Bearings Laboratory
State Quality Supervision and Testing Center for Bearing
ISO/TC4 China Secretariat
The Research Center for High-speed Precision Bearing Engineering in Machinery Industry
...

 

Contact us
Address: No. 1 Jilin Road, Luoyang City, Henan, Province, China. 
Zip Code: 471039
Website: www.zysbearing. com/www. zys-bearing. com

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