Zys Deep Groove Ball Bearing Making Machine with Customized Design

• Customization: Available
• Logo Printing: with Logo Printing
• Size: Large
• Model NO.: 6200
• Customized: Customized
• Type: Cutting Tool
• Material: Stainless Steel
• Certification: ISO 9001:2008, CE
• Product: Machine Tool and Production Line for Ball Bearing
• Original: Luoyang
• Outer Diameter: 50-100
• Inner Bore: 10-50
• Width: 8-27
• Power: 47kw
• Weight: 15t
• Processing Range: 6201-6209
• Processing Accuracy: P5
• Transport Package: Cases and Pallets or as Customer′s Requirment
• Specification: customized
• Trademark: ZYS
• Origin: Luoyang
• Production Capacity: 2000PCS/Year

Product Description

ZYS deep groove ball bearing making machine with customized design

General information of machine tool and other grinding machine for bearing production line: 

I. Full automatic line for small sized ball bearing
Main features of full automatic line for small sized ball bearing: 

1. Implemented with CNC equipment in production line, the feed slide is driven by AC servo motor&ball screw, the display is DIGITAL plasma touch screen, and equipped with constant power adaptive control system. 
2. Use MARPOSS in-process sizing gauge. 
3. The data of the sizing machine mounted outside is feedback to the machine feeding system to automatically control the size. 
4. High rigidity & high power electric spindle is used with oil-air lubrication. 
5. Enable CBN grinding & superfinishing. 
6. Enable auto in-process dynamic balancing. 
7. Having tele-monitoring, tele-diagnosis & communication function. 
8. Auto avoiding collision & guaranteeing the quality of the bearing. 
9. The apparent of the whole auto line is beautiful colorful & delightful, the auto line is also easily to operate and change. 

Technical parameter of full automatic line for small sized ball bearing
: 

1. Processing range: 6201-6209
2. Processing accuracy: P5 class, accuracy reserve ratio is over 80%. 
3. Total power: 60KW. 

Main machine list  

 

 

Name	Model	Quantity	Processing range(mm)	Power (kw)	Space required(m)	Weight (t)
Full automatic grinding machine for ball bearing internal groove	3MZ135D	1	Outer diameter:  D=φ50-100 Inner bore:  D=φ10-50 Width: B=8-27	47	Inner ring Production line: 11700*2400 Outer ring Production line: 7000*2400	15
Full automatic internal grinding machine	3MZ205D	1
Full automatic grinder for bearing outer groove	3MZ1410D	1
Full automatic groove superfinishing machine for ball bearing inner ring	3MZ315D	1
Full automatic groove superfinishing machine for ball bearing outer ring	3MZ3210D	1
Post process measuring machine for ball bearing internal groove	RJZK135D	1
Post process measuring machine for ball bearing outer groove	RJZK147D	1
Post process measuring machine for ball bearing inner diameter	RJZK205D	1

 

 

II. Full automatic grinding machine/machine tool for ball bearing internal groove  

 

Main features of full automatic internal grinding machine 

1. Equipped with MITSUBISHI PLC control system from Japan, dynamic display the grinding using plasma touch screen. 
2. Feeding system is driven by AC servo motor and ball screw, can realize high precision faster approach and high sensitive slower feeding. The minimal resolution is 0.25 μm. 
3. The speed of the oscillation machanism is regulated through AC frequency converter. 
4. Equipped with MARPOSS in-process sizing gauge. 
5. The wheelhead and the work feeding system are equipped with high precision and preloaded cross roller guideway to ensure rigidity and long service life. 
6. The speed of the work spindle is regulated through frequency converter. 
7. Enclosed machine guard has beautiful apprearance and safe function. 

Model list of full automatic internal grinding machine


III. The superfinishing machine



Main features of the superfinishing machine
This series of superfinishing in the way of centerless through-feed machine the surface, including the needle roller, cylindrical roller, taper roller, bearing ring, oil-needle, piston, spool etc. 
After grinding process, the superfinishing process can improve the surface quality and the geometrical precision; The machines have high efficiency, precision and reliability, etc. It is widely used in the industry of bearing, car, motorcycle, pin valve oil pump and hydraulic parts, especially suited for superfinishing the crown of taper roller and cylindrical roller. 
Through special designing and processing of guide roller, we can acheive several types of rollers, such as arc full crown type, logarithmic type. 
Model list of superfinishing machine

 

Parameter	3MZ6130	3MZ6205	3MZ6230	3MZ6280	3MZ6310	3MZ6320	3MZ6340
Processing object  and scope (mm)	Φ6-35	Φ2.5-5	Φ6-30	Φ30-80	Φ6-120	Φ100-220	Φ200-400
Roundness improvement  rate (%)	≥30	≥30	≥30	≥30	≥30	≥30	≥30
Roughness (μm)  (ahead of 0.2-0.1)	0.08-0.04	0.08-0.04	0.08-0.04	0.08-0.04	0.08-0.04	0.08-0.04	0.08-0.04
Convex metric (μm)	≤15	≤0	≤20	≤50	Straight edge line	Straight edge line	Straight edge line
Oscillation frequency  (rpm) stepless	≤2000	≤2000	≤2000	≤2000	≤2000	≤2000	≤2000
Oscillation amplitude  (mm) stepless	0-4	0-4	0-4	0-4	0-4	0-4	0-4
Guide rotation speed  (rpm)	≤250	≤250	≤250	≤250	≤250	≤250	≤250
Pneumatic system  pressure (Mpa)	0.6	0.6	0.6	0.6	0.6	0.6	0.6
Dimension (mm) including  the cooling box	1860*1800 *1760	1860*1800 *1760	1860*1800 *1760	2360*2000 *1860	1860*1800 *1760	1860*1800 *1760	2360*2000 *1860
Weight (kg)	3200	3200	2600	4000	3200	3200	4000

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etc. 

Material: GCr15, 9Cr18, G20CrMo or others

Certificate: GB/T19001-2000(ISO9001: 2000), GJB/Z9001A-2001, GJB9001A-2001

ZYS Core values: Integrity, rigor, innovation, mutual benefit. 
ZYS was formerly known as Luoyang bearing research institute, which was founded in 1958 and was the only first-class comprehensive research institute in China bearing industry. As it became one member of China National Machinery Industry Corporation in 1999, the former institute was transformed into the science and technology enterprise. Then Luoyang Bearing Science & Technology Co., Ltd. Was established in 2001. It was listed at Shenzhen Stock Exchange with stock code 002046 in 2005. 

ZYS Advantage
ZYS has a strong strength of manufacturing high-precision and high-reliability bearings and relevant parts. ZYS company not only possesses advanced bearing manufacturing equipments and international first-class measuring instruments, but also has strong strength of manufacturing, inspecting and testing the high-precision and high-reliability bearings and relevant spare parts. In the meantime, it always keeps a leading position in bearing basic theory, lubrication technology, design, material, test, information criterion and other aspects. 

Glory

Top 200 most promising companies of China in Forbes
Top 500 in China Machinery Industry
Excellent Enterprise with China Well-know Trademark
High-performance Bearings Laboratory
State Quality Supervision and Testing Center for Bearing
ISO/TC4 China Secretariat
The Research Center for High-speed Precision Bearing Engineering in Machinery Industry
...

We would like to and ready to do business with any company from all over the world. If any of ZYS products interests you or if you have interests in ZYS company, please don't hesitate to contact with us, we would like to give you ZYS best quality service any day any time! 

Contact us
Address: No. 1 Jilin Road, Luoyang City, Henan, Province, China. 
Zip Code: 471039
Website: Www. Zysbearing. COM/www. Zys-bearing. COM