ZYS Ball Bearing Inner Bore Grinding Machine
IR Bore Grinder |
3MK203B |
Machining parts Material |
Processing range: ID: 10-30mm; Width: 8-19mm |
Accuracy |
Grinding allowance(mm) |
0.1-0.15 |
Dimension deviation(mm) |
≤0.005 |
Ovality(mm) |
≤0.003 |
Taper(mm) |
≤0.003 |
Perpendicularity(mm) |
≤0.003/10 |
Wall thickness difference(mm) |
≤0.003 |
Surface roughness(μm) |
≤0.32 |
Surface Quality |
Burns or cracks on the grooves are not allowed, and the appearance quality meets the corporate standards. |
Bed casting |
The bed casting is made of HT250 material and casted by precision resin sand manufacturing process, with secondary aging treatment, smooth surface, good vibration absorption and not easily deformed. |
Control system |
PLC+position control module |
Man-machine interface |
HMI touch screen |
Feeding system |
Servo motor+ball screw+high precision and high rigidity cross roller slideway guide rail. Reciprocating grinding mode. Repeat positioning accuracy 0.001mm. |
Workpiece spindle |
Sleeve structure is used. The spindle bearings are grease lubricated. The radial runout of the flange at the spindle shaft end is 3um, the axial runout 2um. |
Speed control |
The workpiece is driven by an AC variable frequency motor with multiple belts, and the AC frequency converter is used for speed regulation. |
Supporting shoes |
Hard alloy |
Grinding wheel spindle |
High-power electric spindle, oil mist lubricated. |
Wheel dressing |
Single-point diamond pen dresser. |
Grinding frame |
Driven by servo motor. |
Reciprocating oscillation |
Driven by servo motor. |
Measuring system |
Active measuring instrument |
Loading/Unloading |
Manipulator |
Pneumatic device |
|
Accessories |
Independent hydraulic station. |
Protect cover |
Fully enclosed housing, made of 2mm steel plate. |
Tooling |
One set of tooling for free. |
Power Supply |
According to customer requirements. |
Configration |
Part name |
Specifications |
Qty |
Manufacturer |
PLC control system |
Q00UJ |
1 |
Mitsubishi |
Servo driver |
MR-J4-100A |
2 |
Mitsubishi |
Servo motor |
HC-SFS102 |
2 |
Mitsubishi |
HMI touch screen |
GT2310 |
1 |
Mitsubishi |
Workpiece ball screw |
φ40mm |
2 |
THK |
Lead rail of workpiece, grinding rack |
VR18 |
4 |
Made in China |
Workpiece VFD |
ATV12H075M2 |
1 |
Schneider |
Workpiece VFD motor |
0.75KW |
1 |
Made in China |
Workpiece spindle bearings |
7211AC/P4 |
4 |
ZYS |
Bearings of workpiece feed screw |
7206B/P4 |
2 |
ZYS |
In-process gauge |
|
1 |
Marposs |
Spindle |
|
1 |
ZYS |
Spindle VFD |
|
1 |
Delta |
Spindle lubrication |
QZW2-G1/2-6B |
1 |
Made in China |
Low-voltage electrical |
|
1 |
Schneider |
Chuck magnetizing controller |
|
1 |
Made in China |
Hydraulic system |
|
1 |
Made in China |
Feed screw coupling |
|
|
KTR |
Dimensions |
1890*1420*1720mm |
|
|
Total weight |
4500kgs |
|
|
Looking forward to receiving your inquiry. Thank you!